Hmm. That's an interesting problem. It would not be the spring because the spring uses the tension in the other direction, to hold the bolt catch down. Unless it is somehow inconsistent with tension. As mentioned above it is possible that the catch is too big. With everyone and their brothers making AR parts right now and trading between each other for the cheapest contracts, there is a lot of garbage about.
Another issue could be the lower being out of spec. From experience, I have a rock river lower that the slot for the catch is very narrow. I had to shave the shelf of the catch to make it fit. That lower is pretty old, but who knows, could still be happening there. When you break the action, is the catch sitting flat on the lower? Is it really easy to pull it up? Does it get caught and bind?
It is pretty easy to replace if you have a small long punch and plastic tip hammer, or you could have a local gunsmith do it. It really should not take anymore than 5 minutes.
Interested to hear what it turns out to be.