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modgod,
Good thinking.
I've used hacksaw blades with the back ground off to slot Kydex for pancake style sheaths (starting in the pre drilled holes of course). One can go to the hardware and get the finer cutting jigsaw or other "up 'n' down" cutting blades and use a medium pair of vise grips for the handle. Lots of blades to choose from now.
Remember the vise grip handle, works better than it sounds.
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